YFB-BY-800 Model Hydraulic Hold Pressure Valve Test Bench

YFB-BY-800 Model Hydraulic Hold Pressure Valve Test Bench

Short Description:

The hydraulic pressure holding valve test bench is a specialized equipment for performance inspection and testing of flange valves, developed in accordance with the national standard GB/T 13927-2008 “Industrial Valve Pressure Test”, the mechanical industry standard JB/T 9092-99 “Valve Inspection and Testing”, and the American Petroleum Institute standard API 598 (9th edition 2009.9), relying on the Fluid Machinery Research Institute of Shanghai University of Technology.


Product Detail

The hydraulic pressure holding valve test bench has two workbenches on the left and right, each equipped with a movable pressure claw clamping mechanism that can synchronously adjust the position of the pressure claw according to the flange size of the valve. The left workbench can be horizontally moved to accommodate the structural length of valves of different specifications and pressure levels, while the right workbench can be flipped 90 ° to facilitate leakage detection during single-sided sealing testing of valves.

The high-pressure hydraulic pressure required for the clamping force of the pressure claw is increased by the hydraulic system of the equipment itself. The tested water pressure system consists of a high flow low-pressure water pump and a low flow high-pressure water pump, as well as pipelines and control valves. When testing the valve, start a high flow low-pressure water pump to fill the valve chamber with the test medium. After the low-pressure water is filled, the system automatically starts the high-pressure water pump to input high-pressure water into the valve body. When the pressure of the test medium reaches the pre-set pressure, the high-pressure water pump automatically stops, and the system automatically enters the pressure holding timer state (the pressure holding time is set by the operator). When the pressure holding timer ends, the pressure holding timer end indicator light will light up, and the buzzer will sound to prompt;

Technical performance and feature

◆It is suitable to have a shell test, closure test and back seal test for flanged end valves;

◆No external force affects a testing valve as clamp hold flange

◆Valve can be turned to 90°to have a test(2 turning tables on option) so that it is convenient to carry out air seal test;

◆Test medium is water or air(6 bar gas source supplied by customer,test medium water can be recycling), can bechanged over by pipeline control valve;

◆Equipped LP water filling、 HP water filling and pressure-keeping & timing auto-control system;

◆Equipped automatic oil pressure discharge system, when being ready state, system discharge automatically, whenworking, system return to normal status to effectively reduce oil temperature, elongate life of the test bench andsave energy:

◆Hydraulic clamping has safety interlock with water pressure discharge;

◆Customer can choose the functions as followed: Double turn over;Safety door; Touch screen monitoringsystem;One key automatic monitor system(touch screen computer+ PLC)

Model specification YFB-/※100 YFB-/※200 YFB-/※300 YFB-/※400 YFB-/※500 YFB-/※600 YFB-/※800 YFB-/※1000 YFB-/※1200
Test range between DN and PN DN/mm Nominal diameter 15 – 100 50 – 200 80 – 300 200 – 400 250 – 500 300 – 600 400 – 800 500 – 1000 600 – 1200
PN/MPa Nominal pressure 1.6 – 43.0 1.6 – 43.0 1.6 – 43.0 1.6 – 16.0 1.6 – 16.0 1.6 – 16.0 1.6 – 16.0 1.6 – 16.0 1.6 – 11.0
Valve face-to-face dimension The min valve face-to-face dimension 108 178 203 292 330 356 406 457 508
The max valve face-to-face dimension 432 597 673 838 991 1143 1524 1727 1981
Range between flange diameter and thickness Min flange diameter/thickness 90 / 10 150 / 16 190 / 19 345 / 29 405 / 31 485 / 32 600 / 37 700 / 43 815 / 48
Max flange diameter/thickness 275 / 58 380 / 66 520 / 75 650 / 74 775 / 77 915 / 93 1149 / 109 1289 / 115 1511 / 121
Blind flange spacing Min.space between mm 90 160 185 270 310 340 390 440 490
Max.space between mm 620 800 1000 1150 1320 1420 2100 2250 2500
Hydraulic system Oil pump pressure MPa 6.3
Displacement ml /r 6.3 16 25 25 40 40 63 63 80
Boosting MPa ≤31.5
Pressure adjusting range MPa ≤6.3
Power Voltage V / Frequency Hz Customer local voltage
Motor Power kW / Pole P 1.5 / 4 2.2 / 6 3 / 6 3 / 6 5.5 / 6 5.5 / 6 7.5 / 6 7.5 / 6 11 / 6
Overall size length mm(L) 2550 2820 3100 3350 3750 3900 5200 5500 6000
width mm(W) 1230 1400 1510 1750 1800 1900 2400 2500 3000
height mm(H) 1200 1300 1350 1450 1500 1650 2000 2200 2300
Weight(≈)kg YFB-/**※※ 1980 2400 3000 4400 5000 5600 8000 12000 14000

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